ISO 4042 Specification

Modification of thread dimensions

When, in order to provide improved corrosion resistance, it is required to deposit coatings thicker than those that appear in Table 2, or alternatively, when it is required to apply coatings to parts of pitches smaller than appear in Table 2, it is necessary to manufacture threads to special limits and tolerances.
The minimum pitch limits of applicability in Table 2 can be lowered if for any particular thread the normal tolerance is confined to the range near the minimum material limits (external threads) or maximum material limits (internal threads). This provides a greater fundamental deviation or, in the case of tolerance position H, it provides a deviation which does not otherwise exist. Alternatively, the whole tolerance zone can be displaced to provide a greater fundamental deviation.
The minimum fundamental deviation required for particular pitches and deposit thicknesses is given in below Table.

Minimum fundamental deviation required to accommodate coatings too thick to be applied to standards threads - Metric threads
Coating thickness Minimum fundamental deviation, μm
If local thickness measurement is agreed If batch average thickness measurement is agreed
μm All nominal lengths l ≤ 5d 5d < l ≤ 10d 10d < l ≤ 15d
3 12 12 15 18
5 20 20 25 30
8 32 32 40 48
10 40 40 50 60
12 48 48 60 72
15 60 60 75 90
20 80 80 100 120
25 100 100 125 150
30 120 120 150 180
NOTE: Since larger fundamental deviations for the thicker deposits may significantly reduce the thread engagement, their application should be agreed between manufacturer and purchaser.
Selective electroplating

Where a thick deposit is required on a portion of the fastener, for example the heads of bolts or blind nuts, it is often possible to use the procedure of selective electroplating. In such cases the thickness of the deposits applied to the different areas of the part should be specified.